Exocoat Ceramic+ Yacht
Coating application of EXOCOAT Ceramic+ Yacht
General Information
EXOCOAT Ceramic+ Yacht is a cutting-edge, preceramic nano-resin designed for high-performance yacht
surface protection. This true ceramic coating offers exceptional hardness, gloss retention, and extreme
resistance to UV, chemicals, and abrasion.
Thanks to its unique moisture-activated ceramization process, it forms a durable, glass-like layer bonded to
the surface. It significantly reduces dirt buildup and makes cleaning effortless with a powerful water-beading
effect.
Easy to apply and economical, EXOCOAT Ceramic+ Yacht can be applied on standard gelcoats and clearcoats
that have faded over time. By restoring existing surfaces instead of replacing them, EXOCOAT Ceramic+ Yacht
supports a more sustainable approach to boat maintenance. It helps avoid costly and wasteful refits while
elevating both protection and aesthetics for any yacht.
Surface preparation
Over time, yacht coatings naturally begin to degrade due to constant exposure to UV radiation, saltwater,
environmental contaminants, and physical abrasion. This leads to oxidation and surface imperfections,
causing the gloss levels to drop and the appearance to become dull.
When this dulling becomes noticeable, it signals that the surface is no longer offering optimal protection or
aesthetic value, and recoating becomes necessary. Restoring the surface with advanced ceramic coatings
provides long-lasting gloss, enhanced UV resistance, and superior hydrophobic properties. These coatings
form a durable, protective layer that not only revives the deep shine but also shields the underlying paint or
gelcoat from future damage.
Dull coating with low gloss level – a sign it’s time to restore and protect with ceramic technology.
The surface preparation is crucial for achieving a flawless finish. The best way to prepare and revive the surface
by buffing with a pad.
Polishing pad
Polishing pad with 1000 and
3000 grainsize polish
Rupes professional polishing machine
Polishing is a vital step in surface restoration, as it removes oxidated parts, fine scratches, and other surface
imperfections that reduce gloss and clarity. The process smoothens the surface at a microscopic level, allowing
the coating to reflect light more evenly resulting in a deep, high-gloss finish.
For optimal results, a combination of 1000 and 3000 grit polish is recommended. The 1000-grit component
provides effective cutting action to eliminate surface defects, while the finer 3000-grit refines the finish,
minimizing swirl marks and enhancing clarity. This balanced approach delivers both correction and refinement
in a single step.
Polishing can be performed using any professional-grade polishing machine, and typically requires just a few
minutes per square meter, depending on the condition of the surface.
Polishing the surface
After polishing, the surface needs to be cleaned. The cleaning agent shall be free of surfactants (we want no
remains on the surface). A suitable cleaning agent is rubbing oil (IPA, isopropanol) which is none corrosive and
has a pleasant smell.
Cleaning with IPA (isopropyl alcohol)
Application of EXOCOAT Ceramic+ Yacht
Application of EXOCOAT Ceramic+ Yacht can be done in 2 distinct ways: spray application and wipe application.
Application by Spray
EXOCOAT Ceramic+ Yacht is a high-performance, thin-film ceramic coating and should not be compared to
traditional polyurethane clear coats. Due to its unique viscosity and behavior, it is essential to strictly follow
the application instructions outlined in this document for optimal spray results.
Application should be carried out in thin, even layers to prevent sagging, dripping, and unnecessary material
consumption. The coating is designed for use with conventional spray equipment and requires a compressor
with a minimum power of 1.5 kW and a tank capacity of at least 50 liters.
For best results, use a high-quality refinishing spray gun from reputable brands such as SATA, DeVilbiss, Iwata,
Sames Kremlin, or Graco. A small nozzle size is required, and the compressor’s output pressure while spraying
must be regulated to below 1.0 bar to ensure proper atomization and surface leveling.
The recommended application setup is summarized below:
Nozzle size: 0.8 or 1.0mm
Pressure: Max 1.0bar
Passes: 1 or 2
Distance: 20 cm
Application by Spray
Application by Cloth/Wiping
Typically, the application of wiping by cloth generates very thin high gloss films.
Materials required
Wiping/Application cloth: fine polyester microfiber for lenses
Polishing cloth or pad: polyester microfiber
Operating instructions
1) Use the coating material as supplied.
2) Pour a few drops on the wiping cloth. A quantity of 5-10 drops/m2 is recommended.
3) Wipe on the surface with light pressure making linear movements.
4) Within 2 minutes, gently polish (buff) with the polishing cloth taking away any irregularities, for
example a local excess of coating. Circular movements are preferred. This step brings on the gloss.
5) Repeat the operations 2) to 5) to cover the whole surface.
Bringing on EXOCOAT Ceramic+ yacht
Polishing
Result
Impressive increase in gloss levels from GU 70 to GU 97 may be expected and clearly demonstrates the
effectiveness of EXOCOAT Ceramic+ Yacht in restoring and enhancing surface finish. This high-performance
ceramic coating not only rejuvenates the appearance of yacht surfaces but also delivers long-lasting
protection.
EXOCOAT Ceramic+ Yacht offers several key advantages:
• Exceptional gloss & clarity, that restores a deep, mirror-like finish that rivals or exceeds factory
standards.
• Effortless application by either conventional spray equipment or wipe application.
• Application and polishing are quick, typically taking just minutes per square meter.
• Once cured, the coating forms a tough, hydrophobic layer resistant to UV rays, saltwater, oxidation,
and contaminants.
• Low material consumption thanks to ultra-thin layers minimizes waste and reduces overall coating
costs.
• Cost saving as a refit can be avoided.
In conclusion EXOCOAT Ceramic+ Yacht combines professional-grade results with application efficiency and
outstanding durability, making it a superior choice for long-term yacht surface restoration and protection.
BEFORE: Gloss level in GU 70
AFTER: Gloss level in GU 97
Removal of the EXOCOAT Ceramic+
EXOCOAT Ceramic+ is a high-performance coating resin that forms a durable easy to clean surface. Coatings
of this nano-resin bind strongly to substrates and form a ceramic layer impossible to remove by normal means.
This bulletin describes the method to remove the coating in order to be able to do a refit.
Removal can be done by two ways:
• Chemical removal
• Removal by abrasive polish
• Removal by sandpaper
Removal by chemical means
Ammonium bifluoride (cas number: 1341-49-7) is used to etch metals and glass and hence can be used to
remove ceramic coatings like EXOCOAT Ceramic+.
Materials needed
• Gardoclean S 5086
• Meguiars Wheel Brightener or similar containing 10% of Ammonium bifluoride
• Rubbing alcohol (isopropyl alcohol)
• Gloves
• Wiping cloth
Operating instructions
1. Clean the surface with an alkaline cleaner, for example Gardoclean S 5086
2. Rinse the surface with water
3. Dilute Meguiars Wheel Brightener 1:2 with water
4. Wipe the surface with the 1:2 diluted Meguiars Wheel Brightener solution. Use pressure and make
circular movements (buffing) for 30 seconds to 1 minute
5. Rinse with water to remove any access of Meguiar’s Wheel Brightener solution
After this procedure the EXOCOAT Ceramic+ has been removed and a new layer may be applied.
Removal by abrasive polish
Materials needed
• Gardoclean S 5086
• Aluminium oxide based polish, anything from fine to heavy cut can be used, for ex. Menzerna Heavy
Cut Compound 1100 or Final Finish 3000
• Rubbing alcohol (isopropyl alcohol)
• Gloves
• Wiping cloth
Operating instructions
1. Clean the surface with an alkaline cleaner, for example Gardoclean S 5086
2. Rinse the surface with water
3. Polish using circular movements for 3 minutes consecutively with a polish cut compound. A polishing
machine may be used
4. Rinse with water and rubbing alcohol (isopropyl alcohol)
After this procedure the EXOCOAT Ceramic+ has been removed and a new layer may be applied.
Removal by fine abrasive sandpaper
(especially suited for sprayed layers (thicker) of EXOCOAT Ceramic+)
Materials needed
• Gardoclean S 5086
• Rubbing alcohol (isopropyl alcohol)
• Sandpaper grit 1000 submersed in water
• Polishing machine
Operating instructions
1. Clean the surface with an alkaline cleaner, for example Gardoclean S 5086
2. Rinse the surface with water
3. Polish with with polishing machine with sandpaper grit 1000 submersed in water
4. Rinse with water and rubbing alcohol (isopropyl alcohol)
Caution
Fine abrasive sandpaper can quickly wear down dry layers; therefore, great care must be taken to avoid
completely removing the underlying old paint layer.
After this procedure the
EXOCOAT Ceramic+ has been removed and a new layer may be applied.
PDS EXOCOAT Ceramic+ Yacht
Technical Data Ceramic+ Yacht
Yacht brochure
General information for Yacht